40 CFM Air Compressors
Chicago Pneumatic QRS Rotary Screw Air Compressor
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Atlas Copco GA5-18VSDS Variable Speed Rotary Screw Air Compressor Series
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ABAC ABC7-21120HD 15 HP Ironman Duplex Air Compressor - 120 Gallon Horizontal, 175 PSI, 42 CFM C1 Cast Iron Pump
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G7L-15 Series Rotary Screw Air Compressor By Atlas Copco
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This page lists compressors rated roughly 38 to 42 CFM. At this output the catalog shifts from piston to rotary screw: a 10 HP fixed speed screw such as the Chicago Pneumatic QRS 10, a 7.5 to 10 HP variable speed screw such as the Atlas Copco GA5 VSDS or G7L, or a 15 HP ABAC Ironman duplex piston set for shops that want two pumps and a big tank instead of a screw.
Why rotary screw takes over at 40 CFM
A rotary screw delivers about 4 CFM per horsepower at 125 PSI and is rated for 100 percent duty, so a 10 HP screw makes the same air as a 15 HP two stage piston that has to rest between cycles. It also runs 10 to 15 dB quieter and delivers cooler air. The trade is price, a required annual service kit, and the need for a separate receiver tank on base mounted models. Variable speed drive pays off when demand swings through the day; a fixed speed screw is the better buy when the load is steady.
What 40 CFM supports
Ten to twelve service bays, a body shop with two painters, a sign or millwork shop, a tire and alignment center, or a light manufacturing cell with CNC air blast and blow off. Plan on three phase power, 208 to 460 volt, and a 40 amp circuit for the 10 HP screws.
Dryer sizing
Use a 50 CFM refrigerated dryer. Several rotary screw packages here are offered with the dryer integrated on the tank, which saves piping and floor space. Add a coalescing filter after the dryer for paint or plasma work.