{"product_id":"champion-intelli-pak-oil-water-separator","title":"Champion Intelli-PAK Oil\/Water Separator - 250 to 1500 CFM Compressed Air Condensate Treatment","description":"\u003cp\u003eThe \u003cstrong\u003eChampion Intelli-PAK\u003c\/strong\u003e is a cabinet-style \u003cstrong\u003eoil\/water separator\u003c\/strong\u003e that strips compressor lubricant out of compressed air condensate so the water leaving your plant can legally go to a sanitary drain. Five models cover \u003cstrong\u003e250 through 1500 CFM\u003c\/strong\u003e, and every one of them is guaranteed, when properly sized and installed, to reduce contaminants in your condensate to \u003cstrong\u003eless than 10 ppm for the life of the cartridge\u003c\/strong\u003e. There are no pumps, no sensors, no pre-separation filters and no electricity. Pressurized drain lines plumb straight into the cabinet.\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003eSelect your capacity from the dropdown above.\u003c\/strong\u003e\u003c\/p\u003e\u003ch2\u003eWhy You Cannot Send Compressor Condensate Down the Drain\u003c\/h2\u003e\u003cp\u003eEvery compressor, aftercooler, receiver, filter and \u003ca href=\"https:\/\/aircompressorstore.com\/collections\/refrigerated-air-dryers\"\u003erefrigerated dryer\u003c\/a\u003e in a plant makes condensate, and that condensate carries lubricant out of the compression chamber with it. Champion puts real numbers on the exposure: a single 100 HP air compressor can carry over \u003cstrong\u003e15 gallons of lubricant per year\u003c\/strong\u003e, one gallon of lubricant can contaminate \u003cstrong\u003efour acres of groundwater\u003c\/strong\u003e, and raw compressor condensate typically runs \u003cstrong\u003e500 to 5,000 ppm\u003c\/strong\u003e of contaminants against a municipal sewer limit that can be as low as 10 ppm. Sending that to the drain is illegal in most jurisdictions, and the fines, cleanup costs and bad publicity dwarf the price of a separator. Hauling condensate away as regulated waste is the alternative, and it costs hundreds of dollars a drum.\u003c\/p\u003e\u003ch2\u003eModel Selection Chart\u003c\/h2\u003e\u003ctable\u003e\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eModel\u003c\/th\u003e\n\u003cth\u003ePart Number\u003c\/th\u003e\n\u003cth\u003eConfiguration\u003c\/th\u003e\n\u003cth\u003eRated Flow\u003c\/th\u003e\n\u003cth\u003eTotal Capacity\u003c\/th\u003e\n\u003cth\u003eOil Handling, 6 Month\u003c\/th\u003e\n\u003cth\u003eShipping Weight\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eINTELLI-PAK250-CP\u003c\/td\u003e\n\u003ctd\u003eIP250-CP\u003c\/td\u003e\n\u003ctd\u003eWall mount\u003c\/td\u003e\n\u003ctd\u003e250 CFM\u003c\/td\u003e\n\u003ctd\u003e7 gal\u003c\/td\u003e\n\u003ctd\u003e1.25 gal\u003c\/td\u003e\n\u003ctd\u003e70 lb\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eINTELLI-PAK400-CP\u003c\/td\u003e\n\u003ctd\u003eIP400-CP\u003c\/td\u003e\n\u003ctd\u003eFloor\u003c\/td\u003e\n\u003ctd\u003e400 CFM\u003c\/td\u003e\n\u003ctd\u003e7 gal\u003c\/td\u003e\n\u003ctd\u003e2 gal\u003c\/td\u003e\n\u003ctd\u003e100 lb\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eINTELLI-PAK750-CP\u003c\/td\u003e\n\u003ctd\u003eIP750-CP\u003c\/td\u003e\n\u003ctd\u003eFloor\u003c\/td\u003e\n\u003ctd\u003e750 CFM\u003c\/td\u003e\n\u003ctd\u003e7 gal\u003c\/td\u003e\n\u003ctd\u003e3.75 gal\u003c\/td\u003e\n\u003ctd\u003e110 lb\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eINTELLI-PAK1000-CP\u003c\/td\u003e\n\u003ctd\u003eIP1000-CP\u003c\/td\u003e\n\u003ctd\u003eFloor\u003c\/td\u003e\n\u003ctd\u003e1,000 CFM\u003c\/td\u003e\n\u003ctd\u003e7 gal\u003c\/td\u003e\n\u003ctd\u003e5 gal\u003c\/td\u003e\n\u003ctd\u003e120 lb\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eINTELLI-PAK1500-CP\u003c\/td\u003e\n\u003ctd\u003eIP1500-CP\u003c\/td\u003e\n\u003ctd\u003eDouble floor, two cartridges\u003c\/td\u003e\n\u003ctd\u003e1,500 CFM\u003c\/td\u003e\n\u003ctd\u003e14 gal\u003c\/td\u003e\n\u003ctd\u003e7.5 gal\u003c\/td\u003e\n\u003ctd\u003e160 lb\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\u003c\/table\u003e\u003cp\u003e\u003cem\u003eSizing is based on the CFM flow of your compressed air system. Choose the Intelli-PAK that correlates with your compressor capacity. Capacity, oil handling and weight figures are as published in the Champion Intelli-PAK Series brochure. Call our compressed air engineers if you are between sizes or running more than one compressor into a single treatment point.\u003c\/em\u003e\u003c\/p\u003e\u003ch2\u003eThe Science Behind the Media\u003c\/h2\u003e\u003cp\u003eThe \u003cstrong\u003ealumina silicate substrate media\u003c\/strong\u003e inside an Intelli-PAK cartridge is formulated to attract hydrocarbons and repel water molecules. As the condensate and lubricant mixture passes through the media bed, the lubricant is chemically \u003cstrong\u003ebonded\u003c\/strong\u003e to the media rather than simply held in it. That bonding is what makes disposal straightforward: the spent cartridge cannot leach its captured oil back into groundwater later. The media handles diester, PAO, glycol, hydraulic, food grade and mineral based lubricants, and unlike a gravity separator it will also handle silicone.\u003c\/p\u003e\u003ch2\u003eShared Technical Specifications\u003c\/h2\u003e\u003ctable\u003e\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003cth\u003eValue\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eAlumina silicate adsorption cartridge, cabinet style\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDischarge Oil Content\u003c\/td\u003e\n\u003ctd\u003eLess than 10 ppm when properly sized and installed\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCondensate Handled\u003c\/td\u003e\n\u003ctd\u003eAll - diester, PAO, glycol, hydraulic, food grade, mineral and silicone\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCondensate Inlets\u003c\/td\u003e\n\u003ctd\u003eSix inlets, 1\/4\" each\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutlet\u003c\/td\u003e\n\u003ctd\u003e3\/4\" NPT\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDimensions, L x W x H\u003c\/td\u003e\n\u003ctd\u003e15\" x 15\" x 49\"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCartridge Life\u003c\/td\u003e\n\u003ctd\u003eDesigned for 6 months of continuous use when correctly sized\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower Required\u003c\/td\u003e\n\u003ctd\u003eNone. No pumps, sensors or pre-filters\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eF.O.B. Shipping Point\u003c\/td\u003e\n\u003ctd\u003eBatavia, IL 60510\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOrigin\u003c\/td\u003e\n\u003ctd\u003eMade in the USA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\u003c\/table\u003e\u003ch2\u003eA Beautifully Simple Design\u003c\/h2\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eNo pumps, sensors or pre-separation filters.\u003c\/strong\u003e The media bed does the whole job, so there is nothing to calibrate, nothing to power and nothing extra to service.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSix 1\/4\" condensate inlets with an internal diffusing system.\u003c\/strong\u003e Pressurized drain lines from the compressor, receiver, dryer and filters plumb directly into the cabinet, which means no field-fabricated manifold.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSmart-technology cartridge connections.\u003c\/strong\u003e Disconnect the cartridge and the internal valves close, so the change is quick and mess free.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eProprietary cartridge encryption\u003c\/strong\u003e for aftermarket security, unlike anything else in its class.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eRugged internal piping\u003c\/strong\u003e that holds its alignment over the life of the unit.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCabinet styling\u003c\/strong\u003e that looks like it belongs beside your compressor instead of behind it.\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch2\u003eIdeal Applications\u003c\/h2\u003e\u003cp\u003eMachine shops and fabrication plants, automotive and truck service facilities, food and beverage plants operating under a municipal pretreatment permit, plastics processors, woodworking shops, printing plants, laboratories and hospital air systems, and any facility that has been cited for oily discharge or is preparing for a wastewater inspection. The Intelli-PAK is a particularly good fit where the lubricant is \u003cstrong\u003enot\u003c\/strong\u003e fully demulsible, since adsorption media is far less fussy about fluid chemistry than a gravity separator. Pair one with \u003ca href=\"https:\/\/aircompressorstore.com\/collections\/condensate-drains\"\u003ezero air loss demand drains\u003c\/a\u003e at each drop so that every drop of condensate in the plant routes to a single treatment point.\u003c\/p\u003e\u003ch2\u003eMaintenance, Disposal and the Recycling Program\u003c\/h2\u003e\u003cp\u003eThe cabinet opens to a single cartridge. When the cartridge is full, disconnect it, cap it with the plugs and caps that shipped with the unit and fit a \u003ca href=\"https:\/\/aircompressorstore.com\/products\/champion-intelli-pak-replacement-cartridge\"\u003ereplacement cartridge\u003c\/a\u003e. Spent cartridges can go out through your local waste management service, or through Champion's recycling program: registered units use the RMA request form at recycleoilsep.com and the recycling process itself is sponsored by the manufacturer, so your only cost is freight back to the recycle center. The supplied plugs and caps are what allow the spent cartridge to ship as non-hazardous waste.\u003c\/p\u003e\u003ch2\u003ePerformance Guarantee\u003c\/h2\u003e\u003cp\u003eChampion guarantees that a properly sized and installed Intelli-PAK will reduce the contaminants in your compressor condensate to \u003cstrong\u003eless than 10 ppm for the life of the unit\u003c\/strong\u003e. If a unit fails while operating in approved conditions, Champion will replace the failed cartridge or provide a refund through your authorized Champion distributor.\u003c\/p\u003e\u003ch2\u003eWhy Buy from Air Compressor Store\u003c\/h2\u003e\u003cp\u003eAir Compressor Store is an authorized Champion Pneumatic distributor. Every Intelli-PAK ships with the full factory warranty, our certified compressed air engineers will size the unit against your actual air demand and drain layout, and we stock the matching cartridges and cabinet hardware so a media change never leaves you out of compliance while you wait on a part.\u003c\/p\u003e\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\u003ch3\u003eHow do I pick between the five models?\u003c\/h3\u003e\u003cp\u003eSize on the CFM flow of your compressed air system, not on horsepower. Add up the capacity of every compressor whose condensate reaches the unit and pick the Intelli-PAK at or above that number. Oversizing simply extends cartridge life; undersizing shortens it and can push you over the discharge limit.\u003c\/p\u003e\u003ch3\u003eHow long does a cartridge last?\u003c\/h3\u003e\u003cp\u003eThe Intelli-PAK is designed for six months of continuous use when it is correctly sized. Heavy carryover, an undersized unit or an unusually wet climate will shorten that, and a lightly loaded unit will run longer.\u003c\/p\u003e\u003ch3\u003eDoes it need electricity or compressed air?\u003c\/h3\u003e\u003cp\u003eNo. There are no pumps, no sensors and no solenoids. The unit runs on the pressure already in your drain lines.\u003c\/p\u003e\u003ch3\u003eWill it handle my lubricant?\u003c\/h3\u003e\u003cp\u003eThe alumina silicate media is designed to handle all common compressor fluids including diester, PAO, glycol, hydraulic, food grade and mineral based lubricants, and it will also handle silicone. That is a real advantage over gravity separators, which require a fully demulsible fluid.\u003c\/p\u003e\u003ch3\u003eWhat is the difference between the Intelli-PAK and the CSP EnviroChamp 2?\u003c\/h3\u003e\u003cp\u003eThe \u003ca href=\"https:\/\/aircompressorstore.com\/products\/champion-csp-envirochamp-2-oil-water-separator\"\u003eCSP EnviroChamp 2\u003c\/a\u003e is a gravity plus activated carbon separator that needs a fully demulsible lubricant and is serviced by replacing individual filter stages. The Intelli-PAK is a single adsorption cartridge in a cabinet, handles any lubricant including silicone, and is serviced by swapping one part number. Call us if you want help choosing between them.\u003c\/p\u003e\u003ch3\u003eHow do I dispose of a spent cartridge?\u003c\/h3\u003e\u003cp\u003eCap it with the supplied plugs and caps and send it through your waste management service, or register the unit and use the recycling program at recycleoilsep.com, where the recycle fee is sponsored by the manufacturer and you pay only the freight.\u003c\/p\u003e","brand":"Champion","offers":[{"title":"IP250-CP - 250 CFM Wall Mount","offer_id":67551221874963,"sku":"IP250-CP","price":1178.55,"currency_code":"USD","in_stock":true},{"title":"IP400-CP - 400 CFM Floor","offer_id":67551221907731,"sku":"IP400-CP","price":1681.56,"currency_code":"USD","in_stock":true},{"title":"IP750-CP - 750 CFM Floor","offer_id":67551221940499,"sku":"IP750-CP","price":2513.43,"currency_code":"USD","in_stock":true},{"title":"IP1000-CP - 1000 CFM Floor","offer_id":67551221973267,"sku":"IP1000-CP","price":3874.23,"currency_code":"USD","in_stock":true},{"title":"IP1500-CP - 1500 CFM Double Floor","offer_id":67551222006035,"sku":"IP1500-CP","price":4004.64,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0825\/3141\/8387\/files\/Champion-Intellipak-1500cfm-oil-water-separator.jpg?v=1790681255","url":"https:\/\/aircompressorstore.com\/products\/champion-intelli-pak-oil-water-separator","provider":"Warthog Air Compressor Store","version":"1.0","type":"link"}